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What kind of PPE will I need in orderto be completely burn-free from the weld sparks?

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Linda’s Answer

Occupational Safety and Health Administration (OSHA) has standards on their web page https://www.osha.gov/SLTC/weldingcuttingbrazing/standards.html for personal protective equipment (PPE). Consulting with reputable welders on their experiences and suggestions will also provide insights.

In any type of work, taking first aid and CPR training is essential. It is important in keeping up with the training as often times procedures and technology changes and certifications expire. The Red Cross has classes and certification https://www.redcross.org/take-a-class. First aid and CPR can be valuable in your professional and personal life. Even if you remember a few things, it may be enough to reduce further damage and/or save a person's life.

Linda recommends the following next steps:

Review and list the recommended PPE from OSHA. Consult with several reputable welders from different companies and list their suggestions.
Take first aid and CPR training.
Never compromise. Be safe, for yourself and others!
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Robert’s Answer

I work with some people in the safety field for manufacturing & construction. While there are many sources on the compliant PPE you need for any position, I would simply say to always properly and consistently wear your PPE and adhere to all safety protocols/industry standards. You will likely enjoy a long successful career if you do, but very possibly become badly injured if short cuts are take or certain PPE is not worn properly or at all because it is uncomfortable or one "feels" it is not needed.
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John L’s Answer

Start with heavy blue jeans and a long sleeve t-shirt as a base layer. A good welding helmet, weld hat, safety glasses, welding gloves, and a fire resistant welding jacket, and 8” or higher, leather, steel toe boots, will complete your basic ppe. Depending on what type of welding and which positions you’re in, there are many other protective items to maximize protection, including leather aprons, sleeves and coats; pull on sleeves made of FR material or kevlar; high heat kevlar gloves, back hand pads that reflect heat and insulate. I also wear a FR uniform with long sleeve shirt and pants, and a full set of long johns underneath to help protect from both burns and insulate from the high preheat temps of the die welding I do. But, no matter how much you cover up, there’s always that one little spark or piece of slag that gets through, so some minor burns are expected, lol !
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